Penglai Packaging's Powder Packing Machine Drives Efficient Production Upgrade for Malaysian Food Enterprise
2025-10-13
Penglai Packaging's Powder Packing Machine Drives Efficient Production Upgrade for Malaysian Food Enterprise
Client Background
A well-known Malaysian food processing enterprise with over a decade of experience in the Southeast Asian market specializes in health foods like protein powder, multi-grain meal replacement powder, and coffee powder, with products sold to Singapore, Thailand, Indonesia, etc. As health-conscious eating gains popularity in Southeast Asia, the enterprise’s orders surged by 40% in six months, exposing issues in its existing production line: over 5% manual batching error causing unstable product taste, traditional packaging equipment only handling 20 packs/min (unable to meet capacity needs), and powder dust pollution failing to comply with local food hygiene standards (MS 1514). To break capacity bottlenecks and ensure product quality, the client contacted Penglai Packaging via Alibaba International for a professional powder packaging solution.
Pain Points
High Precision Requirement: Products like protein powder need a weight error of ±0.5g per pack to avoid consumer complaints.
Efficiency Upgrade Need: The existing 12,000 packs/day capacity was insufficient; the client needed over 50 packs/min to meet 20,000 packs/day orders.
Hygiene Compliance Difficulty: Dust control and food-grade material for parts in contact with materials were required to prevent cross-contamination.
Strong Compatibility Demand: Quick parameter switching for 10g/20g/30g packs was needed to reduce downtime from mold changes.
Customized Solution
Penglai Packaging recommended its PL High-Speed Powder Packing Machine with a tailored plan:
Core Equipment Selection: The PL-220GSFB adopts an INOVANCE PLC control system + 10-inch touchscreen (stores 3 preset parameters for 1-minute switching), a vertical screw dosing system with servo motor (error ≤±0.3g), and 80-150 packs/min speed (meeting 1-2 years of expansion needs).
Dust Solution: A custom dust extraction hood plus built-in negative pressure adsorption achieves over 98% dust collection, complying with MS 1514.
Material & Safety Guarantee: 304 stainless steel (mirror-polished, easy to clean) for material-contacting parts, and safety door interlock (shuts down when opened).
Value-Added Services: 3D workshop layout design, on-site installation within 24 hours of equipment arrival, and 2-day operator training.