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Success Story: Balaga,India

2025-10-13

Success Story: Balaga, India
When Mr. Balaga, a masala mill in Coimbatore, decided to enter the retail 10 g sachet market, she needed 180,000 packs per day on a single shift but had only 5 m² next to his existing ribbon blender. Four local vendors quoted 6-month delivery; Penglai promised 20 days.
We shipped a PL-220GSFB high-speed powder packer with a dust-proof auger, Allen-Bradley PLC and IP65 cabinet to survive Tamil Nadu’s 45 °C summer. Our engineer landed on Sunday; by Tuesday the line was running 130 sachets/min of turmeric powder at ±1 % accuracy.
One-month tally:
  • 2.3 million sachets, 99.2 % uptime
  • Film waste < 0.8 % (industry 2 %)
  • Labour cut from 6 to 2 operators
Balaga immediately ordered two more lines for chilli and coriander, and asked us to integrate a robotic cartoner before Diwali season.

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